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Hansightoy’s Manufacturing Background and Industry Experience

• Founding and History: Hansightoy has been deeply rooted in the toy manufacturing industry for nearly 40 years. Since its establishment in 1985, it has continuously expanded its scale and upgraded technology, becoming one of the most trusted manufacturers of plush toys in China.
• Factory Scale: The company owns a complete factory covering 10,000 square meters, with a 4,000-square-meter workshop, more than 100 advanced production machines, and over 200 employees. This infrastructure ensures efficiency and stability in production, supporting both small-scale trial orders and large-scale manufacturing needs.
• International Market Reach: Hansightoy’s products are exported to over 50 countries, collaborating with global retailers such as Walmart, Disney, Carrefour, and Hasbro. Through international cooperation, Hansightoy has accumulated extensive experience in understanding the diverse demands of different markets.
• Certification and Trust: The factory has passed ISO9001, BSCI, ICTI, and GSV certifications, ensuring compliance with global standards in quality management and social responsibility. This positions Hansightoy as an authoritative custom plush toy manufacturer trusted by international clients.

The Customization Process at Hansightoy

• Concept and Design Phase: Customers provide design drafts, sketches, or even just creative ideas. Hansightoy’s in-house design team develops these into feasible toy designs using professional 2D drawings and 3D modeling software, ensuring accurate restoration of the client’s concept.
• Sample Development: Hansightoy supports rapid prototyping, usually completing samples within 15 days. The process includes selecting fabrics, cutting, sewing, and initial assembly. During this stage, clients can request adjustments to ensure the prototype meets expectations.
• Material Selection: Hansightoy prioritizes eco-friendly and skin-safe materials, such as OEKO-TEX-certified fabrics and safe PP cotton filling. These ensure that the toys meet both safety and sustainability requirements.
• Production and Delivery: Once the sample is approved, mass production begins. Hansightoy’s automated equipment and experienced workforce ensure consistent quality across batches. The company provides flexible order solutions: small orders start from 10 pieces, while fully customized designs (requiring new molds) require a minimum order of 2000 pieces.

Quality and Safety Assurance

• Strict Quality Control: Hansightoy has established a comprehensive quality control system. From raw material inspection to semi-finished product checks and final testing, each stage follows international standards.
• Professional Testing: The factory uses testing tools and methods aligned with EN71 (European Toy Safety Standard) and ASTM F963 (U.S. Toy Safety Standard). These cover mechanical durability, chemical safety, and flammability.
• Safety and Reliability: Hansightoy conducts random batch testing, ensuring each toy is child-safe and durable. This commitment enhances its reputation as a professional custom plush toy manufacturer.

International Certifications and Standards

• ISO9001 Quality Certification: Guarantees consistent quality management across production.
• BSCI and ICTI Certification: Demonstrates Hansightoy’s compliance with social responsibility and ethical production practices.
• Oeko-Tex Standard 100: Ensures fabrics used are safe and non-toxic, aligning with sustainable development principles.

These certifications not only prove Hansightoy’s professional capability but also provide clients with the confidence to market products globally.

Practical Guide to Collaborating with Hansightoy

• Order Process and Minimum Order Quantity: Hansightoy supports trial orders from 10 pieces for standard designs, enabling small businesses and startups to test the market. For fully customized designs (appearance, new molds, unique patterns), the minimum order is 2000 pieces, which balances development costs and production efficiency.
• Communication and Design Confirmation: Clients can communicate ideas via email, video meetings, or by sending physical references. The design team ensures accurate interpretation of every detail.
• Sample Confirmation: Hansightoy provides samples within 15 days. Only after the client approves the prototype will mass production proceed, ensuring satisfaction.
• Production Cycle and Delivery: The general lead time is 15–30 days depending on order size. With advanced equipment and skilled workers, Hansightoy maintains both speed and quality.
• After-Sales Service: Hansightoy provides long-term support, addressing client concerns and assisting in marketing strategies. This collaborative approach has helped many brands successfully launch their customized stuffed animals for business.