Strong Custom Stuffed Toy Manufacturer Process
Hansight News

Strong Custom Stuffed Toy Manufacturer Process

As a professional custom stuffed toy manufacturer, Hansightoy creates each custom made soft toys full of love and dreams through fine craftsmanship and detail processing.

Customized service process

Fine design, digital modeling

3D modeling: In the early stage of design, we use advanced 3D modeling software to convert customers' ideas or pictures into three-dimensional models. This process allows us to examine the design from all angles to ensure that every detail meets expectations.

Proportion adjustment: According to the actual use scenarios and audience groups of plush toys, we carefully adjust the proportions of the toy to ensure that it is both aesthetically pleasing and easy to hold and play.

Material selection and pretreatment

Fabric selection: We work with a number of high-quality fabric suppliers to select soft, skin-friendly, and environmentally friendly plush fabrics. These fabrics undergo strict quality testing to ensure that they are non-toxic and harmless.

Fabric pretreatment: Before cutting, we pre-shrink the fabric to reduce deformation and shrinkage after washing and maintain the lasting beauty of the toy.

Fine cutting and sewing

High-precision cutting: Laser or precision mechanical cutting technology is used to ensure that each piece of fabric is accurately cut according to the design requirements, with smooth edges and no burrs.

Hand-sewing key parts: For key parts such as eyes and nose, we insist on hand-sewing. This not only improves the sophistication of the toy, but also ensures the firmness and safety of these parts.

Hidden stitching: On the outside of the toy, we try to use hidden stitching technology to reduce the impact of stitching on the overall aesthetics, making the toy look neater and more beautiful.

Filling and shaping

Environmentally friendly fillers: We use high-quality PP cotton or polyester fiber as fillers. These materials are soft, fluffy, not easy to deform, and environmentally friendly and harmless.

Uniform filling: Through professional equipment or manual operation, ensure that the filler is evenly distributed inside the toy, so that the toy has a full shape and a comfortable feel.

Shaping and trimming: After the filling is completed, we shape the toy to make it more three-dimensional and vivid. At the same time, trim the excess fluff and thread ends to enhance the overall sense of quality.

Quality inspection and packaging

Multi-process inspection: During the production process, we set up multiple processes for quality inspection, including appearance inspection, sewing quality inspection, filling density inspection, etc., to ensure that every toy meets high standards.

Environmentally friendly packaging: We use environmentally friendly materials for packaging to reduce the impact on the environment. At the same time, clear product information and safety warnings are printed on the packaging to ensure that consumers can use it safely and with confidence.

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Factory advantages

Technical strength and innovation ability

Advanced production equipment: Hansightoy plush toy factory is equipped with advanced domestic and foreign production equipment, such as high-precision cutting machines, automatic sewing machines, filling machines, etc. These equipment can greatly improve production efficiency while ensuring the stability and consistency of product quality.

Technological innovation and R&D investment: We attach importance to technological innovation and R&D investment, and continuously introduce new technologies and new processes to meet the market's diversified needs for plush toys. At the same time, our design team keeps up with the trend and regularly launches novel and unique product designs to lead the market trend.

Quality management and safety assurance

Strict quality control system: We have established a complete quality management system. From raw material procurement, production process control to finished product inspection, each process is strictly controlled. We have passed ISO9001 and other international quality management system certifications to ensure the excellence and stability of product quality.

Safety standards compliance: We are well aware of the importance of safety for plush toys, so all products are produced in accordance with domestic and international safety standards, such as ASTM, EN71, etc., to ensure that the products are non-toxic, harmless, safe and environmentally friendly.

Large-scale production and cost control

Large-scale production capacity: We have multiple production lines and a large number of skilled workers, which can achieve large-scale production and meet customers' mass customization needs. At the same time, large-scale production also helps us better control costs and provide customers with more competitive prices.

Efficient supply chain management: We have established a complete supply chain management system and established long-term and stable cooperative relationships with many high-quality suppliers. This not only ensures the quality and supply stability of raw materials, but also helps us optimize inventory management and reduce operating costs.

Personalized customization and rapid response

All-round customization services: We provide one-stop customization services from design, proofing, production to packaging and distribution. Customers can make personalized requirements according to their own needs. Our design team will combine customer opinions and market trends for creative design to ensure that the product meets customer expectations.

Quick response mechanism: We have established a quick response mechanism to complete customer order requirements in a short time. Whether it is emergency replenishment or special customization requirements, we can quickly mobilize resources to ensure on-time delivery.

After-sales service and continuous cooperation

Perfect after-sales service: We focus on the quality of after-sales service and provide customers with comprehensive after-sales support. Whether it is product consultation, return and exchange processing or usage guidance, we will respond in time and properly solve it.

Long-term cooperation support: We are committed to establishing long-term and stable cooperative relationships with customers. Through continuous product innovation, quality improvement and service optimization, we continue to improve customer satisfaction and loyalty, and provide strong support for customers' business development.

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